Air cushions - durable air pillows on demand 

As a leader in air cushion packaging, our range of packaging systems have been designed to ensure high levels of product protection through its transit and storage life cycle. 

AIRplus® air pillows provide a durable block and brace product and a reliable cushioning material for light to medium weight products. The lightweight properties of the air pillows reduce shipping costs and because the air cushions are produced on demand they require minimal storage space.

Our range of void fill machines have been engineered to work for prolonged periods of time at high speeds and are amongst the most reliable in the industry.  The AIRplus® portfolio consists of three different packaging systems enabling us to offer you a tailor made solution to improve your packaging process and deliver our working comfort ethos.

PDF Download now the AIRplus® catalogue in PDF format

PDF Download now the AIRplus® Flyer Bio Film in PDF format

PDF Download now the AIRplus® Flyer ESD Film in PDF format

Air cushions - Air pillows

Air cushions - Air pillows

  • Void Film 
Air Pillows
    Void Film
    Air Pillows

  • Bio Film 
biodegradable 
cushionsBio Film
    biodegradable
    cushions
  • ESD Void 
Film 
Air PillowsESD Void
    Film
    Air Pillows
  • 2 pocket film 
Air Cushions2 pocket film
    Air Cushions
  • 4 pocket film 
Air Cushions4 pocket film
    Air Cushions
  • 16 pocket film 
Air Cushions16 pocket film
    Air Cushions
  • 28 pocket 
film
Air Cushions28 pocket
    film
    Air Cushions
  • ESD pocket 
film
Air CushionsESD pocket
    film
    Air Cushions
  • 29 Bubble 
film
Air Cushions29 Bubble
    film
    Air Cushions
  • 53 Bubble 
film
Air Cushions53 Bubble
    film
    Air Cushions
  • ESD Bubble 
film
Air CushionsESD Bubble
    film
    Air Cushions
  • Air Cushion 
machine MiniAir Cushion
    machine Mini
  • Air Cushion 
machine GTIAir Cushion
    machine GTI
  • Air Cushion 
machine GTI XLAir Cushion
    machine GTI XL
  • Air Cushion 
machine ExcelAir Cushion
    machine Excel
  • BagSeparator 
Air cushionBagSeparator
    Air cushion
  • Coiler 
Air cushion 
systemCoiler
    Air cushion
    system
  • Packing table 
with film 
integration.Packing table
    with film
    integration.
  • Packing table 
with film 
integration.Packing table
    with film
    integration.
  • Integration into an 
existing packaging 
process. Air Cushions.Integration into an
    existing packaging
    process. Air Cushions.
  • Silo Integration
Inflatable packagingSilo Integration
    Inflatable packaging

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The advantages of AIRplus® for protective packaging: 

  • Reliable: constant film quality from the company‘s own
    production facilities
  • Diverse: there is an air cushion type for every application
  • Economical: Reduction in raw materials due to multi-layer CO extrusion
  • Durable: excellent mechanical properties
  •  Environmental: AIRplus® film types can be recycled and AIRplus® Bio film is compostable in accordance with DIN Certco EN 13432
  • Saves space: on-demand system for minimal storage
  • Integrates: compact, user-friendly devices for key packing areas
  • Practical disposal: one step and all that remains is the empty film

AIRplus® Cushion 
air cushions:

Uses in box

AIRplus® cushion is the perfect solution for wrapping products. The pad strand is separated on the perforation between each film section for the desired length. The smaller or greater the contours of the object are, the more flexible the form of the pad strand must be. Because of this we offer variations in the number of air chambers per film section and the product can also be used for void fill and blocking & bracing.

The protective function of the AIRplus® Cushion air cushion is CUSHION.

Available film types of the AIRplus® Cushion air cushion: 

  • AIRplus® CX films:
    Co-extruded film quality for extra durability and reliability

  • AIRplus® ESD films:
    ESD film for the protection of electronic components against electrostatic discharging

AIRplus® Void air cushions:

Uses in box

The AIRplus® Void air cushions are excellently suited for quickly and economically filling empty space in one simple step. Equipped with this protective packaging, the goods are fixed in the package preventing migration. Our void fill air cushion application is an ideal solution for pre-packaged products with minimal risk of breakages.

The protective function of the AIRplus® Void air cushion is VOID-FILL.

Available film types of the AIRplus® Void air cushion:

  • AIRplus® CX films:
    Co-extruded film quality for extra durability and reliability

  • AIRplus® Bio films:
    Can be composted, certified in accordance with DIN Certco EN 13432 (EU)

  • AIRplus® ESD films:
    ESD film for the protection of electronic components against electrostatic discharging  

AIRplus® Void air cushions:

Uses in box

The AIRplus® Void air cushions are excellently suited for quickly and economically filling empty space in one simple step. Equipped with this protective packaging, the goods are fixed in the package preventing migration. Our void fill air cushion application is an ideal solution for pre-packaged products with minimal risk of breakages.

The protective function of the AIRplus® Void air cushion is BLOCK & BRACE.

Available film types of the AIRplus® Void air cushion:

  • AIRplus® CX films:
    Co-extruded film quality for extra durability and reliability

  • AIRplus® Bio films:
    Can be composted, certified in accordance with DIN Certco EN 13432 (EU)

  • AIRplus® ESD films:
    ESD film for the protection of electronic components against electrostatic discharging  

AIRplus® Bubble
air cushions:

Uses in box

Anyone who wraps fragile products in AIRplus® Bubble air cushions ensures protection on all sides of the object. The products are padded and cannot be scratched. The on demand solution is an efficient alternative to conventional air pad film or pre-inflated bubble wrap. AIRplus® Bubble offers product protection at the push of a button. The smart tear off quality perforation lets you quickly tear the material off without looking for the perforation. One single section has a length of just 85 mm. This makes the protective packaging for small products significantly more material and volume efficient than the market standard of 250 mm. A compact device with the film roll replaces the large and cumbersome bubble wrap, saving both storage space and reducing the handling costs. Compared to conventional bubble wrap, AIRplus® Bubble also offers advantages for the end user. With one cut, the air escapes the air cushions, leaving only a small amount of film for disposal or recycling. The AIRplus® Bubble is one of the most low cost solutions on the market.

The protective function of the AIRplus® Bubble air cushion is WRAP.

Available film types of the AIRplus® Bubble air cushion:

  • AIRplus® CX films:
    Co-extruded film quality for extra durability and reliability

Fast, Efficient Production on demand.

Storopack AIRplus® machines are fast, compact, portable and extremely easy to operate. All AIRplus® models are completely programmable, offer quick and easy loading, and are among the most reliably built in the industry. With their small footprints and large production capacities they fit easily into any packaging environment — regardless of volumes. In addition, AIRplus® offers optimum flexibility with multiple packaging options - you can interchange any of our AIRplus® films on any AIRplus® machine and adjust the amount of air in the film materials for different applications.

The machine types.

The AIRplus® GTI produces air-filled packaging materials at the rate of 23 m/minute. The high speed of this machine combined with the flexibility to use multiple size air bags makes it an efficient and effective choice for start and stop operations. In combination with the Autofeed, this machine can be easily installed at any Speedline making storage container solutions a thing of the past.

AIRplus® Mini is a smaller version of the AIRplus® Excel. In addition to improved handling when changing film rolls, the Mini machine offers a technical innovation -- a complete heat-sealing unit with automatic calibration for sealing the air cushions. This compact and very quiet machine has a weight of only 9 kg and can be easily integrated into all packaging processes.

The AIRplus® BagSeparator already divides the padding strips into sections of the desired length. The BagSeparator makes it possible to supply a sensor-controlled machine with up to 24 packaging stations with air cushions. The packers only have to separate individual air cushions in about five per cent of cases. In practical tests, up to ten cartons per minute were processed using this partial automation.

AIRplus® - REDUCE, REUSE, RECYCLE

Polyethylene film, partly also made from reclaimed raw material. Our triple layer, co-extrusion film process supports source reduction and enhances product quality. Its light weight helps to save fuel during transport. AIRplus® film is fully recyclable. Disposal into established recycle circuits helps to increase reduction of virgin raw material use.

AIRplus® BIO - REDUCE, REUSE, RENEW

Film made of renewable and fully biodegradable raw material. AIRplus® BIO film is certified compostable according to the US ASTM D6400 (www.astm.org) and European EN 13432 (www.european-bioplastics.org) standards. Our triple layer, co-extrusion film process supports source reduction and enhances product quality. Its light weight helps to save fuel during transport. AIRplus® BIO film is fully compostable and can be disposed of in bio waste. Please see certificates and logos on our website.

 

Do you need help?

Send a request regarding AIRplus

or please contact:

Rebecca Fall
T +44 (0) 114 249 2004
rebecca.fall@storopack.com

  • AIRmove film
    AIRmove film
  • AIRmove Display IAIRmove Display I
  • AIRmove Display IIAIRmove Display II
  • AIRmove machineAIRmove machine
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AIRmove® – All the advantages at a glance

NEW: Now with air cushions specially tailored for filling in gaps - AIRmove®VOID

  • Whether large, fragile or heavy, any product can be packed - quickly and safely
  • Forget cumbersome handling with loose fill or packing paper
  • Only one product is needed to provide both protection and padding
  • Wraps, pads, fills gaps and secures products in a package -AIRmove® fixes any problem cost effectively.
  • Save time and your nerves by using the simplest possible handling
  • Gain more space in your warehouse
  • AIRmove® is ready to use immediately

AIRmove® – Two types of air cushions suited to your specific needs.

AIRmove® Cushion

  • a versatile air cushion with multiple air chambers in each film segment
  • flexible form for enclosing and wrapping products
  • voids in packages are filled quickly using one to two layers of air cushions

AIRmove® VOID

  • an air cushion specially designed for quick filling of voids
  • each segment of film has an air chamber
  • gaps alongside and above products are filled with one simple movement

Device settings -
Temperature and air can be individually adjusted.


Air fill rate:
By means of the air supply, you can regulate just how much your air cushions should be filled.

Sealed temperature:
Temperature can be regulated so that your cushions will be properly sealed – and your products will reach their destination safely.

Technical Details

Machine:

  • Dimensions: LxWxH(max) = 18.2" x 7.9" x 8.5"
  • Speed: approx. 11.5′ /min
  • Set-up time: < 1 minute
  • Voltage: 220/110V AC
  • Power output: 50 Watt (max), 10 Watt (standby)
  • Weight: 8.8 Lbs (without roll)

Film:


AIRmove® Cushion

  • Weight: 13.1 Lbs
  • Dimensions of rolls: Length 820′, Width 15.75" Dia. 6.5"


AIRmove® Void

  • Weight: 13.1 Lbs
  • Dimensions of rolls: 8 inches x 5 inches x 820 ft in length